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view of the stadium from a distance internal view of stadium bowl and roof against sunset image showing dancers celebrating the opening of the stadium

Mbombela Stadium, South Africa

One of 10 stadiums that hosted the Fifa World Cup 2010, Mbombela Stadium displays 16 lofty giraffe masts and zebra striped seating to induce a sense of the majestic wildlife inhabiting the nearby Kruger National Park.

Night time close up shot looking up at stadium roof masts
Mbombela Stadium, South Africa
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Mbombela Stadium, South Africa We used state-of-the-art 3D modelling and analysis techniques to examine the wall thickness of every structural member and the size of every connection. We maximised structural efficiency, reducing the roof steel weight to 55kg/m2.

55kg/sqm
Mbombela's super lightweight roof
set new standards in structural efficiency

Mott MacDonald worked alongside South African consultants, Goba, to deliver the structural design. We were primarily responsible for designing the cable-supported roof structure and ensuring that the dynamic response of the 43,500 seat venue did not trigger uncomfortable vibrations under crowd motion.

At 55kg per square metre, the roof of Mbombela Stadium weighs only half as much as the average trussed stadium roof, setting international standards for structural efficiency. Our super lightweight design was in response to a tough brief: our client, Mbombela local municipality, had a restricted £66M budget.

Structural efficiency

The roof is composed of steel trusses. Primary trusses cantilever 40m over seating from concrete piers that surround the stadium bowl. Primary trusses are connected by secondary trusses forming inner and outer rings around the stadium. Spanning between the secondary trusses, tertiary trusses support purlins to which the roof cladding is fixed. Masts and cable stays support the roof.

As the structure grew increasingly lightweight, a key challenge was to resist uplift created by gusting wind, which could have caused the roof to bounce on its supporting cable stays. Mass was added by placing in situ concrete in the walkway at the front of the roof, enabling the weight of structural steel to be pared back. The roof was analysed to ensure it would be robust under the most extreme load cases, including losses of a set of cables or a primary truss.

Ease and safety of construction was achieved by making every element of the roof light enough to be lifted using conventional cranes. Its rectangular shape provides the best view of the pitch.

Mbombela Stadium incorporates world class facilities. It now serves as a multi-purpose sport and events arena with the aim of generating further prosperity and positive social change in the north eastern area of South Africa.

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